High Capacity Rubber Mixing Machine with Customized Options and Gross Weight of 1000KG-75000KG

Product Description:

The Rubber Mixing Machine is an advanced and highly efficient piece of equipment designed specifically for the processing and mixing of elastomer materials. It serves as an essential component within any Elastomer Mixing System, ensuring that raw rubber and other polymers are thoroughly blended to achieve consistent quality and enhanced physical properties. This machine is built to accommodate various industrial needs, offering multiple configurations and customizable options to suit different production requirements.

One of the key features of this Rubber Mixing Machine is its range of working lengths for the rollers, which include 320mm, 600mm, 620mm, 900mm, and 1000mm. This variety allows manufacturers to select the appropriate roller length depending on the volume and type of material being processed, enabling optimal mixing efficiency and throughput. The rollers are engineered to provide uniform pressure and shear force, which are critical for effective dispersion and homogenization of rubber compounds within the mixing chamber.

The rotor rotating speed ratio of 1:1.35 is specifically designed to enhance the mixing process by ensuring the rollers rotate at different speeds, thereby creating a shearing effect that helps in breaking down agglomerates and distributing fillers, additives, and polymers evenly throughout the rubber matrix. This feature is crucial in maintaining the integrity and performance of the rubber polymer mixture, making the machine a vital part of any Rubber Polymer Mixing Unit.

In terms of power, the Rubber Mixing Machine is available with various motor options, including 55 KW, 90 KW, 165 KW, and 200 KW. These power ratings allow the machine to handle a wide range of mixing challenges, from small batch processing to large-scale industrial operations. The robust motor ensures steady operation and high torque output, which contributes to the efficient mixing of even the toughest elastomer compounds.

The machine's gross weight varies significantly from 1000 KG to 75000 KG based on the model and customization options chosen. This wide weight range reflects the machine's adaptability to different production scales, from compact units suitable for laboratory or pilot plant use to large industrial machines capable of handling massive rubber batches. The substantial build quality and heavy-duty construction guarantee durability and long service life, even under continuous, high-stress working conditions.

Customization is a standout feature of this Rubber Mixing Machine, allowing clients to tailor the equipment to their specific production needs. Whether it's adjusting roller lengths, selecting appropriate motor power, or integrating the machine into a larger Elastomer Mixing System, manufacturers can ensure the machine perfectly fits their operational workflow. This flexibility extends to control systems, safety features, and additional accessories designed to enhance productivity and ease of use.

Overall, the Rubber Mixing Machine is an indispensable solution for industries involved in the production and processing of elastomers. Its precise engineering, versatile configurations, and powerful performance make it ideal for integration into an Elastomer Mixing System or as a core component of a Rubber Polymer Mixing Unit. By investing in this machine, manufacturers can achieve superior mixing quality, improved material properties, and increased production efficiency, ultimately leading to better end products and competitive advantages in the marketplace.

Features:

• Product Name: Rubber Mixing Machine
• Customized: Yes
• Rotor Rotating Speed Ratio: 1:1.35
• Applicable Industries: Rubber Industry
• Capacity: According to Machine Specifications
• Gross Weight Range: 1000KG - 75000KG
• Also known as Rubber Mixture Blender
• Functions as a Rubber Polymerization Machine
• Efficient Mixing Machine for Rubber Applications

Technical Parameters:

Applications:

The QDKRB Rubber Mixing Machine, model XK, is a state-of-the-art Elastomer Mixing System designed to meet the rigorous demands of the rubber industry. Originating from Qingdao, China, this advanced Open Mixing Mill is CE and ISO certified, ensuring high quality and reliability. With a capacity tailored according to the specific machine configuration, the QDKRB XK model offers exceptional flexibility for various rubber mixing applications.

This Elastomer Mixing System is ideal for manufacturers involved in the production of rubber-based products such as tires, seals, gaskets, hoses, and conveyor belts. Its customizable working length of rollers, available in sizes 320mm, 600mm, 620mm, 900mm, and 1000mm, allows it to accommodate different batch sizes and mixing requirements, making it suitable for both small-scale and large-scale production environments.

The Open Mixing Mill design facilitates efficient and homogenous mixing of rubber compounds, improving the overall quality and performance of the final products. The machine’s gross weight ranges between 1000KG and 75000KG, reflecting its robust construction and capacity to handle diverse production volumes. Industries such as automotive, aerospace, footwear, and manufacturing rely heavily on this Elastomer Mixing System to optimize their rubber processing operations.

QDKRB offers customization options to meet specific customer needs, including tailored packaging and machine specifications. With a minimum order quantity of just one unit, clients can easily invest in this high-performance rubber mixing machine. The delivery time is approximately 30 days, and the price starts at $15,000. Payment terms are flexible, including T/T and L/C methods.

In summary, the QDKRB XK Rubber Mixing Machine is an indispensable tool for any rubber processing facility aiming to enhance production efficiency, ensure consistent product quality, and expand their product range. Whether used for initial compounding or secondary mixing, this Elastomer Mixing System and Open Mixing Mill combination delivers unmatched performance and reliability in the rubber industry.

Customization:

QDKRB offers customized product customization services for the Rubber Mixing Machine, model XK, designed and manufactured in Qingdao, China. As a certified CE/ISO product, this Polymer Homogenizing Equipment ensures high quality and reliability for various rubber industry applications.

The Rubber Mixing Machine is available with a rotor rotating speed ratio of 1:1.35 and power options of 55 KW, 90 KW, 165 KW, and 200 KW, making it a versatile Open Mixing Mill suitable for different production needs. The roll diameter ranges from ⌀160 to 810, allowing for efficient rubber processing and mixing.

Our Rubber Compound Mixer is tailored to meet specific customer requirements, with a minimum order quantity of just one unit. We provide customized packaging to ensure safe delivery, which typically takes 30 days. Payment terms are flexible, including T/T and L/C options.

Choose QDKRB's Rubber Mixing Machine for your Polymer Homogenizing Equipment needs and benefit from expert customization, reliable performance, and prompt delivery in the rubber industry.

Support and Services:

Our Rubber Mixing Machine is designed to provide efficient and reliable performance for all your rubber processing needs. To ensure optimal operation, please follow the recommended maintenance schedule and operating procedures outlined in the user manual.

For technical support, our team of experts is available to assist with installation, troubleshooting, and repair services. We offer comprehensive training programs to help your staff operate the machine safely and effectively.

Regular maintenance services include inspection, lubrication, parts replacement, and system calibration to maximize the lifespan and efficiency of your Rubber Mixing Machine. We also provide genuine spare parts and upgrade options to keep your equipment up to date with the latest technology.

In case of any operational issues, please refer to the troubleshooting section in the manual or contact our support team for prompt assistance. We are committed to minimizing downtime and ensuring your production runs smoothly.

For long-term support, we offer customized service contracts tailored to your specific needs, including on-site visits, emergency repair, and priority technical consultation.

Your satisfaction and the performance of your Rubber Mixing Machine are our top priorities. Please ensure that all service and repair activities are performed by authorized personnel to maintain warranty coverage and machine integrity.

Packing and Shipping:

The Rubber Mixing Machine is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade cushioning materials to prevent any damage from shocks or vibrations. The machine is then placed in a sturdy wooden crate designed to withstand heavy handling and environmental factors.

For shipping, we offer flexible options including sea freight, air freight, and land transportation depending on the destination and urgency. The packaging is clearly labeled with handling instructions and safety warnings to facilitate smooth customs clearance and safe delivery.

Before dispatch, each Rubber Mixing Machine undergoes a thorough inspection to verify its condition and functionality. We also provide detailed shipping documents including the packing list, invoice, and certificate of origin to support international shipping requirements.

Our logistics team coordinates closely with reliable carriers to ensure timely and secure delivery. Customers receive tracking information to monitor the shipment until it arrives at the specified location.

FAQ:

Q1: What is the brand and model number of the Rubber Mixing Machine?

A1: The Rubber Mixing Machine is manufactured by QDKRB and the model number is XK.

Q2: Where is the Rubber Mixing Machine produced?

A2: The machine is made in Qingdao, China.

Q3: What certifications does the Rubber Mixing Machine have?

A3: The machine is certified with CE and ISO standards.

Q4: What is the minimum order quantity and price for the Rubber Mixing Machine?

A4: The minimum order quantity is 1 unit, and the price is $15,000.

Q5: What are the packaging and delivery details for the Rubber Mixing Machine?

A5: The machine comes with customized packaging, and the delivery time is approximately 30 days.

Q6: What payment terms are accepted for purchasing the Rubber Mixing Machine?

A6: Payment can be made via T/T (Telegraphic Transfer) or L/C (Letter of Credit).