Consistent Rubber Compound Mixer with Working Length of Rollers 320mm/600mm/620mm/900mm/1000mm and ⌀160-810 Roll Diameter

Product Description:

The Rubber Mixing Machine is a highly efficient and versatile piece of industrial equipment designed specifically for the processing and blending of rubber and elastomer materials. Engineered to meet the diverse needs of the rubber manufacturing industry, this machine serves as an essential component in the Elastomer Mixing System, ensuring consistent quality and optimal mixing performance for a wide range of rubber compounds.

One of the standout features of this Rubber Mixing Machine is its customizable design. Manufacturers can tailor the machine to their exact specifications, allowing for seamless integration into existing production lines or to meet unique processing requirements. This level of customization ensures that the machine can handle different types of rubber compounds and adapt to various production scales, making it an ideal choice for businesses ranging from small workshops to large-scale industrial operations.

The machine boasts an impressive gross weight range from 1000KG to 75000KG, highlighting its robust construction and capability to handle heavy-duty mixing tasks. This substantial weight ensures stability during operation, reducing vibrations and enhancing the precision of the mixing process. The heavy-duty build also contributes to the machine’s durability, allowing it to withstand the rigors of continuous use in demanding industrial environments.

Critical to the machine's performance are its rollers, which come in multiple working lengths to accommodate different mixing requirements. Available in sizes of 320mm, 600mm, 620mm, 900mm, and 1000mm, these rollers provide flexibility in processing various batch sizes and rubber compound viscosities. The roll diameter ranges from ⌀160mm to ⌀810mm, offering additional adaptability in processing capabilities. This variety in roller dimensions allows the machine to optimize the shearing and mixing action, ensuring thorough blending of materials and enhancing the consistency of the final rubber compound.

The rotor rotating speed is another key attribute that contributes to the machine’s efficiency. Operating at a ratio of 1:1.35, the rotor speed is precisely calibrated to provide optimal mixing dynamics. This speed ratio ensures that the mixing process is both thorough and gentle enough to prevent overheating or degradation of sensitive elastomer materials. By maintaining the right balance in rotor speed, the machine maximizes the quality of the rubber compound while minimizing energy consumption and wear on machine components.

The Rubber Mixing Machine is an integral part of an Open Mixing Mill setup, which is widely used in the rubber industry for compounding and mixing raw rubber with additives such as fillers, oils, and curing agents. Its open mill design allows easy access for operators to add materials, monitor the mixing process, and remove the processed compound. This user-friendly configuration enhances operational efficiency and safety, making it suitable for both automated and manual production environments.

As a Rubber Compound Mixer, this machine excels in blending various elastomers to achieve uniformity and desired physical properties in the final product. Whether producing tires, seals, hoses, or other rubber goods, the machine ensures that all ingredients are evenly distributed throughout the compound. This homogeneity is crucial for the performance, durability, and quality of the finished rubber products.

In summary, the Rubber Mixing Machine is a state-of-the-art solution for rubber processing that combines customization, heavy-duty construction, versatile roller dimensions, and optimized rotor speed. It plays a vital role in the Elastomer Mixing System and Open Mixing Mill configurations, delivering superior mixing performance and consistent rubber compound quality. Its adaptability to various production needs and capacity to handle a wide range of materials make it an indispensable asset for any rubber manufacturing operation.

Features:

• Product Name: Rubber Mixing Machine
• Capacity: According to machine specifications
• Power Options: 55 KW, 90 KW, 165 KW, 200 KW
• Roll Diameter Range: ⌀160-810 mm
• Applicable Industries: Rubber Industry
• Rotor Rotating Speed Ratio: 1:1.35
• Function: Polymer Homogenizing Equipment for consistent material mixing
• Type: Rubber Mixture Blender designed for efficient blending processes
• Also Known As: Synthetic Rubber Blending Apparatus suitable for various rubber compounds

Technical Parameters:

Applications:

The QDKRB Rubber Mixing Machine, model XK, originating from Qingdao, China, is a highly efficient Elastomer Mixing System designed to meet the demanding needs of the rubber industry. Certified with CE and ISO standards, this machine ensures reliable performance and safety, making it an ideal choice for various rubber processing applications. With a rotor rotating speed ratio of 1:1.35 and customizable options, the XK model provides precise control over the mixing process, resulting in superior polymer homogenization.

This Synthetic Rubber Blending Apparatus is perfect for use in industries that require consistent and high-quality rubber mixing. Its working length of rollers ranges from 320mm to 1000mm, accommodating different production scales and product specifications. The machine’s robust design supports a gross weight capacity between 1000KG and 75000KG, allowing it to handle a wide variety of rubber compounds and elastomer blends efficiently.

The QDKRB Rubber Mixing Machine is commonly applied in multiple scenarios, including the manufacturing of tires, hoses, seals, and other rubber products where uniform polymer distribution is critical. It excels as a Polymer Homogenizing Equipment in research laboratories and production plants focused on developing new synthetic rubber compounds. Customizable packaging and a minimum order quantity of just one unit provide flexibility for businesses of all sizes. Additionally, the delivery time of 30 days and payment terms including T/T and L/C make procurement straightforward and convenient.

Whether used in large-scale industrial production lines or specialized elastomer formulation setups, the XK model from QDKRB facilitates optimal mixing efficiency and product consistency. Its advanced design and adaptability make it an indispensable tool in the rubber industry, ensuring that raw materials are thoroughly blended to achieve the desired mechanical and chemical properties in the final product.

Customization:

Introducing the QDKRB Rubber Mixing Machine, model XK, a high-quality Rubber Compound Mixer designed and manufactured in Qingdao, China. This Rubber Polymer Mixing Unit is CE and ISO certified, ensuring top-notch performance and reliability for all your rubber mixing needs.

With a rotor rotating speed ratio of 1:1.35 and working lengths of rollers available in 320mm, 600mm, 620mm, 900mm, and 1000mm, this Rubber Compound Mixer offers versatile options to suit various production requirements. The roll diameter ranges from ⌀160mm to ⌀810mm, accommodating different mixing volumes and materials.

The QDKRB XK model has a gross weight range between 1000KG and 75000KG, reflecting its robust construction and heavy-duty capabilities. We offer customized packaging to ensure the safe and secure delivery of your equipment.

With a minimum order quantity of just 1 unit and a competitive price of $15,000, this Rubber Polymer Mixing Unit is an excellent investment for your manufacturing process. Delivery time is approximately 30 days, and payment terms include T/T and L/C for your convenience.

Customization services are available to tailor the Rubber Compound Mixer to your specific production requirements, ensuring optimal performance and efficiency. Trust QDKRB to provide you with a reliable and efficient Rubber Polymer Mixing Unit that meets your exact needs.

Support and Services:

Our Rubber Mixing Machine is designed to deliver exceptional performance and reliability for all your rubber processing needs. To ensure optimal operation and longevity of the equipment, we provide comprehensive technical support and services.

Technical Support:

Our team of experienced engineers and technicians is available to assist you with installation guidance, operational training, troubleshooting, and maintenance advice. We offer detailed manuals and documentation to help you understand the machine's functionalities and safety protocols.

Maintenance Services:

Regular maintenance is crucial to keep your Rubber Mixing Machine running efficiently. We provide scheduled maintenance services including inspection, lubrication, parts replacement, and calibration to prevent unexpected breakdowns and extend the machine’s service life.

Spare Parts Supply:

We maintain an inventory of genuine spare parts to ensure quick replacement and minimal downtime. Using original parts helps maintain the machine’s performance and reliability.

Upgrades and Customization:

To meet evolving production requirements, we offer machine upgrades and customization options. Our technical team will work closely with you to tailor solutions that enhance productivity and meet specific application needs.

Remote Assistance:

For urgent issues, we provide remote diagnostic support to quickly identify and resolve problems, minimizing disruption to your operations.

Customer Training:

We offer comprehensive training programs for your operators and maintenance personnel to ensure safe and efficient use of the Rubber Mixing Machine.

Our commitment is to provide continuous support and services that help you maximize the value and efficiency of your Rubber Mixing Machine.

Packing and Shipping:

Our Rubber Mixing Machine is carefully packaged to ensure it arrives in perfect condition. The machine is securely wrapped with protective materials to prevent any damage during transit. It is then placed in a sturdy wooden crate that is custom-built to fit the dimensions of the machine, providing extra protection against shocks and vibrations.

For shipping, we offer multiple options including sea freight, air freight, and land transportation to accommodate your needs and location. All shipments are handled by experienced logistics partners to guarantee timely and safe delivery. Before dispatch, the machine undergoes a thorough inspection and testing to ensure it meets quality standards.

Additionally, we provide detailed handling and installation instructions along with the shipment to facilitate a smooth setup process at your facility. Our customer support team is also available to assist with any queries regarding packaging, shipping, or installation.

FAQ:

Q1: What is the brand and model number of this Rubber Mixing Machine?

A1: The Rubber Mixing Machine is from the brand QDKRB and the model number is XK.

Q2: Where is this Rubber Mixing Machine manufactured?

A2: This machine is manufactured in Qingdao, China.

Q3: What certifications does the Rubber Mixing Machine have?

A3: The Rubber Mixing Machine is certified with CE and ISO standards.

Q4: What is the minimum order quantity and price for this machine?

A4: The minimum order quantity is 1 unit, and the price is $15,000.

Q5: What are the packaging and delivery details for this product?

A5: The machine comes with a customized package, and the delivery time is approximately 30 days.

Q6: What payment terms are accepted for purchasing the Rubber Mixing Machine?

A6: Payment terms accepted include T/T (Telegraphic Transfer) and L/C (Letter of Credit).