Product Description:
Rubber compounds are essential materials widely used across various industries due to their remarkable flexibility, durability, and resistance to harsh environmental conditions. Among the diverse types of rubber compounds available, those containing EPDM rubber particles, HNBR rubber compound, and Epichlorohydrin rubber stand out for their superior performance and reliability. These compounds are engineered to meet rigorous standards, making them ideal for applications that demand exceptional resistance to heat, oil, abrasion, weathering, and ozone.
One of the critical attributes of these rubber compounds is their outstanding heat aging resistance. The heat aging test, conducted at 125ºC for 72 hours, demonstrates the material's ability to maintain its physical and chemical properties even after prolonged exposure to elevated temperatures. This characteristic is particularly vital for applications in automotive, industrial, and construction sectors where components are often subjected to high thermal stress. The inclusion of EPDM rubber particles enhances this heat resistance, ensuring that the rubber compound remains stable and reliable under challenging conditions.
The curing process of these rubber compounds is another essential factor that contributes to their performance. With a cure time ranging from 5 to 30 minutes, these compounds offer flexibility in manufacturing processes, allowing for efficient production cycles without compromising quality. The cure temperature range of 140-180°C further supports this adaptability, enabling manufacturers to optimize curing conditions based on specific product requirements. This precise control over the curing parameters ensures that the HNBR rubber compound develops the desired mechanical properties, such as elasticity, tensile strength, and resilience.
Resistance to oil, abrasion, weathering, and ozone is a hallmark of these advanced rubber compounds. Epichlorohydrin rubber, known for its excellent oil resistance, contributes significantly to the compound's ability to withstand exposure to various oils and chemicals, making it suitable for seals, gaskets, and hoses in automotive and industrial applications. Additionally, the resistance to abrasion ensures that the materials can endure mechanical wear and tear, extending the lifespan of components exposed to friction and repetitive motion.
Weathering and ozone resistance are crucial for outdoor applications where rubber components face continuous exposure to sunlight, oxygen, and environmental pollutants. The combination of EPDM rubber particles and HNBR rubber compound provides enhanced protection against these degrading factors, preventing cracks, surface degradation, and loss of elasticity over time. This durability translates to lower maintenance costs and increased reliability for products used in harsh environmental conditions.
The mixing method used in producing these rubber compounds plays a vital role in achieving uniformity and consistency in the final product. The compounds can be effectively mixed using an internal mixer or a two-roll mill, both of which ensure thorough dispersion of the rubber particles and additives. The internal mixer offers high shear and temperature control, ideal for large-scale production, while the two-roll mill provides precise control for smaller batches or specialized formulations. This versatility in mixing methods allows manufacturers to tailor the rubber compound’s properties to meet specific application needs.
In summary, rubber compounds incorporating EPDM rubber particles, HNBR rubber compound, and Epichlorohydrin rubber deliver exceptional performance characterized by excellent heat aging resistance, optimal cure times and temperatures, and robust resistance to oil, abrasion, weathering, and ozone. Their adaptability in mixing methods further enhances their suitability for diverse industrial applications. These attributes make them indispensable materials in the production of durable, reliable, and high-performance rubber products that meet the demanding requirements of modern industries.
Features:
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Product Name: Rubber Compounds
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Temperature Range: -40°C to 100°C
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Mixing Method: Internal Mixer or Two-Roll Mill
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Density: 1.1-1.5 G/cm³
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Process: Extruding and Molding
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Resistance: Oil, Abrasion, Weathering, Ozone
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Includes AEM Rubber Compound for enhanced performance
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Ideal for Engineering Rubber Products
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Suitable for Automotive Rubber Parts manufacturing
Technical Parameters:
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Product Name
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Rubber Compounds
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Color
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Black, White, Red, Custom Colors
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Wrapping Film
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EVA
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Heat Aging Test
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125ºC×72hrs
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Temperature Range
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-40°C To 100°C
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Flame Resistance
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UL94 V0 Available
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Process
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Extruding And Molding
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Mixing Method
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Internal Mixer Or Two-Roll Mill
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Tensile Strength
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10-25 MPa
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Elongation at Break
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200-700%
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Applications:
The KRB Rubber Compounds, model OEM, originating from Qingdao, China, are engineered to meet the diverse needs of various industries requiring durable and high-performance rubber materials. With certifications from FDA and SGS, these compounds guarantee quality and safety, making them ideal for applications in food processing, medical devices, and other sensitive environments. The product boasts a supply ability of 100,000 KG per month and is available with a minimum order quantity of 500 KG, making it suitable for both small-scale and large-scale manufacturing operations.
One of the primary application occasions for KRB Rubber Compounds is in the production of Flexible Rubber Couplings. These couplings are essential components in machinery and automotive systems, where flexibility and resilience are critical to accommodate movement and reduce vibration. The compounds' excellent resistance to oil, abrasion, weathering, and ozone ensures long-lasting performance even under harsh industrial conditions. With a density range of 1.1-1.5 G/cm³ and a temperature tolerance from -40°C to 100°C, KRB Rubber Compounds provide the necessary properties to maintain integrity and functionality in demanding environments.
In industrial settings, KRB Rubber Compounds serve as a reliable Industrial Rubber Adhesive. Their fast cure time of 5-30 minutes allows for efficient production cycles, while the flame resistance rating of UL94 V0 available adds an extra layer of safety for applications requiring fire retardancy. The packaging in carton boxes ensures easy handling and transportation, with delivery times ranging from 15 to 25 days depending on order volume. Payment terms via T/T provide flexibility for business transactions.
Furthermore, the automotive industry benefits greatly from KRB Rubber Compounds in the manufacture of Automobile Rubber Parts. These parts demand materials that can withstand exposure to oils, extreme temperatures, and environmental factors without compromising performance. KRB’s compounds meet these requirements, offering durability and reliability. Their adaptability makes them suitable for various components such as seals, gaskets, and mounts, which are critical for vehicle safety and efficiency.
Overall, the KRB Rubber Compounds are versatile materials designed for multiple application scenarios. Whether it is for Flexible Rubber Couplings in industrial machinery, Industrial Rubber Adhesives in manufacturing processes, or durable Automobile Rubber Parts, these compounds provide superior performance, safety certifications, and efficient supply capabilities to meet the demanding needs of modern industries.
Customization:
KRB offers high-quality Rubber Compounds with model number OEM, originating from Qingdao, China. Our products are certified by FDA and SGS, ensuring safety and reliability. We specialize in providing Custom Rubber Parts tailored to your specific requirements, with a minimum order quantity of 500KG.
Our Rubber Compounds feature excellent resistance to oil, abrasion, weathering, and ozone, making them ideal for various industrial applications. With a density range of 1.1-1.5 G/cm³ and elongation at break between 200-700%, our compounds deliver superior durability and flexibility. The cure time varies from 5 to 30 minutes, allowing efficient processing.
We supply Flexible Rubber Coupling solutions designed to meet the highest standards. Our pricing ranges from $1.5 to $20 per kilogram, packaged securely in carton boxes to ensure safe delivery. Delivery time is typically 15-25 days, and payment terms are T/T. With a supply ability of 100000KG per month, KRB is your reliable partner for Flexible Rubber Coupling and Custom Rubber Parts needs.
Support and Services:
Our Rubber Compounds product is backed by comprehensive technical support and services to ensure optimal performance and customer satisfaction. Our team of experts provides assistance with product selection, formulation guidance, and troubleshooting to help you achieve the best results for your specific applications.
We offer detailed documentation, including material safety data sheets, technical data sheets, and processing guidelines to support your manufacturing processes. Additionally, our support includes customized compound development tailored to meet unique requirements and enhance product performance.
Our services also encompass training sessions and workshops to keep your team informed about the latest advancements and best practices in rubber compounding. We are committed to providing continuous support throughout the product lifecycle to help you maintain quality and efficiency.
For any technical inquiries or service needs, our dedicated support team is ready to assist you promptly and effectively, ensuring your operations run smoothly with our Rubber Compounds.
Packing and Shipping:
Our Rubber Compounds are carefully packaged to ensure maximum protection during transit. Each batch is securely sealed in moisture-resistant, industrial-grade bags or containers to prevent contamination and maintain product integrity. For bulk orders, the compounds are placed in sturdy, palletized drums or boxes, wrapped with shrink film to provide additional stability and protection.
We offer flexible shipping options tailored to your requirements, including standard freight, expedited delivery, and international shipping. All shipments are handled by trusted carriers with experience in transporting chemical materials, ensuring timely and safe delivery. Tracking information is provided promptly so you can monitor your order from dispatch to arrival.
Our packaging and shipping processes comply with all relevant safety and environmental regulations, guaranteeing that your Rubber Compounds arrive in optimal condition and ready for immediate use.
FAQ:
Q1: What is the brand and model number of the rubber compounds?
A1: The rubber compounds are branded as KRB with the model number OEM.
Q2: Where are the rubber compounds manufactured?
A2: The rubber compounds are manufactured in Qingdao, China.
Q3: What certifications do the rubber compounds have?
A3: Our rubber compounds are certified by FDA and SGS, ensuring high quality and safety standards.
Q4: What is the minimum order quantity and price range?
A4: The minimum order quantity is 500KG, and the price ranges from $1.5 to $20 per kg depending on the specific compound.
Q5: How are the products packaged and what is the delivery time?
A5: The rubber compounds are packaged in carton boxes, and the typical delivery time is between 15 to 25 days.
Q6: What are the payment terms and monthly supply capacity?
A6: Payment is accepted via T/T, and we have a supply ability of 100,000KG per month.
